Grilled Cheese Sausage Egg Bake

Section: Rise and Shine with Delicious Breakfast Recipes

Perfect for feeding a group, this creamy, savory breakfast casserole blends hearty Texas toast, melty American cheese, pork sausage, and softly scrambled eggs in layers for satisfying textures and comforting flavors. A seasoned egg custard binds everything together and soaks into thick bread, while a final bake creates crisp golden edges with a tender center. It reheats beautifully and welcomes simple ingredient swaps like cheddar or turkey sausage if desired. Enjoy slices straight from the oven or save leftovers for quick weekday breakfasts. Pair with fruit or salad for a simple, balanced meal loved by all ages.

Luna chef wearing a white shirt.
Published By Luna
Updated as of Fri, 12 Sep 2025 16:25:21 GMT
Three grilled cheese sandwiches with sausage and egg. Bookmark
Three grilled cheese sandwiches with sausage and egg. | foodbymary.com

This Grilled Cheese Sausage and Egg Breakfast Casserole is a tried-and-true crowd-pleaser that brings together everything people love about a cozy morning meal. Thick slices of Texas toast, golden American cheese, flavorful sausage, and creamy eggs all bake together into one bubbling dish that feels both special and incredibly easy. If you want comfort food that serves a hungry group and feels like a big warm hug, this casserole is your answer.

After I first tried this on a holiday morning, it quickly became our family breakfast tradition. There is something about that smell from the oven that just draws everyone to the kitchen and makes breakfast feel like a little celebration.

Ingredients

  • Pork breakfast sausage: Adds a punch of savory flavor that ties together the richness of the eggs and cheese Choose high quality ground sausage for the best taste
  • Large eggs: Make the bake tender and hold everything together Use fresh eggs for the fluffiest result
  • Butter: Helps the bread get perfectly crisp and golden Color and flavor depend on a good quality unsalted butter
  • Whole milk: Gives the most luscious custard for soaking into the bread Full fat milk is key for a creamy bite
  • Kosher salt and coarse black pepper: Basic seasoning so each element shines Use fresh ground black pepper for a balanced sharpness
  • Ground mustard: Brightens up the richness with subtle zest Check freshness as older mustard loses flavor
  • Texas toast: The perfect thick cut bread that crisps while staying soft inside Look for fresh bakery slices if you can
  • American cheese: Melts to a signature creamy layer that pulls like a classic grilled cheese Deli slices melt the smoothest and make neat layers

Step-by-Step Instructions

Brown the Sausage:
Cook the pork breakfast sausage in a large skillet over medium high heat Stir and crumble the sausage as it cooks for four to five minutes or until it is deeply browned Remove and drain the sausage on a plate lined with paper towels to keep things from getting greasy
Scramble the Eggs:
Add a tablespoon of butter to the same skillet over medium heat Whisk ten of the eggs with a quarter cup of milk along with a pinch of salt and pepper until there are no steaks Pour into the pan and gently scramble Stir over low heat just until the eggs are starting to set They should be creamy and glossy not dry
Assemble the Base Layer:
Mist a nine by thirteen baking dish with nonstick spray Arrange six slices of Texas toast to cover the bottom Press down gently then top each slice with one piece of American cheese covering as much bread as possible
Add Sausage and Eggs:
Scatter the browned sausage as evenly as possible over the cheesy bread layer Spoon the scrambled eggs over the sausage followed by another layer of American cheese for maximum melt
Mix and Pour Custard:
Whisk the remaining eight eggs with three quarters cup of milk and a dash of ground mustard until smooth Slowly pour this mixture all over the casserole letting it soak in and moisten every bit of bread
Top with Bread:
Lay the remaining slices of Texas toast over the top This locks in the custard and gives every serving a crispy lid
Brush with Butter and Bake:
Melt the last three tablespoons of butter Brush a generous coat over the top layer of bread Cover with foil and bake in a three seventy five degree oven for twenty minutes Uncover and bake twenty minutes more until the top is deeply golden and toasted
A stack of grilled cheese sandwiches with sausage and egg. Bookmark
A stack of grilled cheese sandwiches with sausage and egg. | foodbymary.com

Nothing beats the way this casserole crisps on the top I still remember my son’s third birthday when he ate so many pieces I started calling it his breakfast cake The cheesy gooey layers make every slice a favorite

Storage Tips

Let the casserole cool to room temperature before covering tightly and refrigerating It keeps well for four days and tastes just as good reheated Slices freeze beautifully wrapped tightly and you can thaw overnight or bake straight from frozen for a quick hot meal

Ingredient Substitutions

Turkey or chicken sausage is a great lighter option Cheddar cheese or Monterey Jack can replace American for a sharper flavor If you do not have Texas toast use any thick sandwich bread in a pinch

Serving Suggestions

I love to put out a bowl of fresh berries or a green salad on the side For something a little decadent sometimes we serve with maple syrup or berry jam If your crowd loves spice add salsa or hot sauce to the table

A stack of grilled cheese sandwiches with sausage and egg. Bookmark
A stack of grilled cheese sandwiches with sausage and egg. | foodbymary.com

Cultural Background

This recipe is all about bringing people together the way a classic diner breakfast might do Families have gathered for decades around grilled cheese and eggs and casserole style makes it even more shareable I like to think of it as weekend brunch in one big dish

Common Recipe Questions

→ What bread works best for this dish?

Thick-sliced Texas toast is traditional, but sturdy breads like French, sourdough, or brioche hold up well and absorb the egg mixture deliciously.

→ Can I prepare this ahead?

Yes, assemble everything the night before, refrigerate, and bake in the morning for a warm, easy breakfast.

→ Is it possible to use a different sausage?

Tuck in turkey, chicken, or vegetarian sausage for a lighter or meatless take, adjusting the seasoning as needed.

→ How do I prevent soggy bread?

Use thick slices, avoid oversoaking with custard, and bake uncovered at the end for a crisp, golden top layer.

→ What sides complement this hearty bake?

Serve with fresh fruit, a simple green salad, roasted potatoes, or berries for contrast and freshness.

→ Which cheeses can I use besides American?

Cheddar, Monterey Jack, or provolone melt well and offer distinct flavors to suit your taste.

Grilled Cheese Sausage Egg

Texas toast, sausage, eggs, and cheese bake into a golden, hearty breakfast ideal for sharing around the table.

Prep Time
20 minutes
Cooking Time
40 minutes
Complete Time
60 minutes
Published By: Luna

Recipe Category: Breakfast

Skill Level: Beginner-Friendly

Cuisine Type: American

Total Portions: 8 Serves How Many (1 large breakfast casserole)

Dietary Preferences: ~

Required Ingredients

→ Main

01 500 g pork breakfast sausage, fresh ground
02 18 large eggs
03 240 ml whole milk
04 45 g unsalted butter
05 1 teaspoon kosher salt
06 0.5 teaspoon coarse black pepper
07 1 teaspoon ground mustard
08 12 slices Texas toast, thick-cut white bread
09 12 slices American cheese, deli-style

Step-by-Step Instructions

Step 01

Heat a large skillet over medium-high and cook pork sausage for 4–5 minutes, breaking up with a spoon, until browned. Transfer sausage to a paper towel-lined plate to drain excess fat.

Step 02

In the same pan, melt 15 g (1 tablespoon) butter over medium. Whisk 10 eggs with 60 ml (1/4 cup) milk, a pinch of salt, and pepper until smooth. Cook gently until eggs are just set, then remove from heat.

Step 03

Lightly grease a 23 x 33 cm baking dish. Arrange 6 slices of Texas toast to cover base. Top each slice with 1 slice of American cheese.

Step 04

Spoon browned sausage evenly over bread and cheese layer. Distribute scrambled eggs on top. Lay 6 remaining cheese slices over eggs.

Step 05

Whisk remaining 8 eggs with 180 ml (3/4 cup) milk and ground mustard until fully combined. Pour evenly over assembled layers, ensuring bread is well saturated.

Step 06

Arrange remaining 6 slices Texas toast over the top to cover. Press lightly to settle layers.

Step 07

Melt remaining 30 g (2 tablespoons) butter and brush over top bread layer. Cover dish with foil. Bake in a preheated oven at 190°C for 20 minutes. Remove foil and bake an additional 20 minutes until golden and crisp.

Step 08

Let the casserole rest for 10 minutes before slicing. Serve warm.

Handy Cooking Tips

  1. Whisk the custard thoroughly for an even texture and use thick-sliced bread to prevent sogginess.
  2. The dish may be assembled in advance and refrigerated overnight for easy morning baking.

Necessary Kitchen Tools

  • Large non-stick skillet
  • 23 x 33 cm baking dish
  • Mixing bowls
  • Whisk
  • Pastry brush
  • Aluminium foil

Allergy Details

Always check ingredient packaging for potential allergens and consult a healthcare professional when in doubt.
  • Contains milk and dairy products
  • Contains eggs
  • Contains wheat and gluten

Nutritional Information (Per Serving)

These nutrition details are for guidance and don’t replace professional advice.
  • Calories: 525
  • Fat: 32 grams
  • Carbohydrates: 30 grams
  • Proteins: 29 grams